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    ● As a one-stop solution provider of structural parts, Vanroad not only provides customers with various single parts, but also provides customers with assembly components (including small assemblies).


    ● for assembly components, assembly is an important part of product manufacturing, which largely determines the final product quality, manufacturing cost and production cycle. As assembly usually takes up a large amount of labor and belongs to the back end of product production, Vanroad company adopts advanced assembly technology to provide production efficiency and quality of assembly products. At the same time, due to the positioning and investment of the company's precision / ultra precision machining technology, the machining accuracy and consistency of parts have been significantly improved, which can fully highlight the guarantee effect of assembly link on product performance.


    ● at present, Vanroad's product assembly technology mainly includes assembly oriented design (DFA), assembly process design and simulation, assembly process equipment, assembly measurement and inspection, assembly workshop management, etc., in which design is the leading, process is the foundation, equipment is the tool, inspection is the guarantee and management is the means.


     Design is the leading: when Vanroad receives the customer demand information, it organizes the assembly feasibility analysis (DFA) of the product structure and puts forward the structural optimization scheme, so as to ensure that the structure is convenient for assembly, reduce the assembly workload and improve the assembly quality. In this process, Vanroad company focuses more on providing customers with product structure optimization scheme of automatic assembly.


     process is the basis: Vanroad conducts research on the assembly process at the DFA stage and forms the initial assembly process flow chart. In the sample stage, the main assembly process documents used to guide the product assembly are formed. The quality of assembly process design directly affects the assemblability, operation difficulty, operation time, number of fixtures and labor intensity of product assembly.


     equipment is a tool: process equipment is an important supporting tool for realizing automatic and intelligent assembly. Therefore, Vanroad provides customers with different process equipment schemes (including manual line assembly, semi-automatic assembly and full-automatic assembly) according to different customer needs. Based on Vanroad's independent development ability of automatic assembly equipment, it is preferred to recommend fully automatic intelligent assembly equipment (commonly known as "Automata", "automatic all-in-one machine", etc.) for large quantities of products.


     Schematic diagram of automatic machine and assembly line

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     Inspection is the guarantee: Measurement and inspection are the direct guarantee means of assembly quality. Vanroad always puts quality assurance first in the design of assembly scheme, including the use of inspection tools at each quality control node and the use of automatic optical inspection equipment (AOI), especially the development and use of online AOI equipment.


     management is a means: the core management team of Vanroad company has more than 8 + years of management experience in large foreign-funded enterprises and rich scientific on-site and workshop management experience.


     模具装配

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     Solar photovoltaic cleaning robot assembly

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     Product assembly (production line assembly, welding, riveting and other assembly)

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